4' x 8' Rolling Work Bench
Our house in Twin Mountain was built on a slope equal to a story of house. On the backside of the house the lower level was exposed. The design of our new garage, also on this slope, was an over/under design as a result. The lower garage was smaller because I had the one side made into a 8' wide shop and storage room. As I started to use the lower garage and shop to build furniture, I found that the shop was more a tool storage and small task shop. For the furniture, I worked in the larger garage section.
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I used saw horses to support my work when working in the garage, but I always seemed to be on the wrong side of the work. I'd set up for one task and then have to move things around for the next task. I needed what I was working on mounted on wheels. I decided the easiest way to accomplish this was to build a 4' x 8' workbench mounted on casters. I knew this bench would take a beating, so I made it to made it to withstand what I throw at it.
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The frame of the workbench is made out of 2" x 4" lumber. Each corner board is braced with a 45 degree support from top to board in both directions. The lower shelf size is the full 4' x 8' and is made of a 3/4" finished plywood. The top shelf is a double thickness of 3/4" finished plywood mounted on a 2" x 4" x 16" frame. I used deck screws to assemble the work bench. The casters I put on the bench were rated for 700# each. Probably overkill, but I haven't had any problem with loading heavy boards on the bench and still being able to move it.
Loading the Work Bench in New Hampshire for trip to Kansas
I built the work bench in New Hampshire and moved to Kansas in late 2016. The work bench is 4' x 8' and so is the little green trailer I put it on. The work bench was the first thing I loaded on the trailer. By the time I loaded everything that was in my shop on the trailer, it looked like Jed Clampett had packed it.
The Work Bench in Kansas
The built in router, anvil, and circulating air filter fan was installed in New Hampshire. I added the table saw, drill press, grinder, and vacuum system in Kansas. I also added some electrical outlets on either sides. I think my favorite feature of the table is the table saw run out that the table provides. I can rip 8' boards and without having to figure out how to catch them before they hit the floor.